TOTAL ENGINEERING SOLUTIONS
since 1990
CLIENT REQUIREMENTS
The client wanted to reduce manual handling and potential human contamination, by putting in place a fully automated filling line, that would increase speed and achieve more accurate filling, with less waste.
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We also had to modify the existing part of the line that feeds the system. This was relocated by us from Scotland to Bristol.
OUR SOLUTION
We designed a fully bespoke automated production line.
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The line consisted of a purpose-built feed hopper above production, where the ingredients are stored and gravity fed. We also developed a custom mixing unit to ensure even distribution of product.
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As shown in our video, the system can fill the pots to the desired weight and then attached a lid to the top of the container.
Labels are attached to each side of the container, automatically and date stamped, before exiting the line onto the stacking machine.
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We integrated our system with the existing Robot Pallet Stacker.
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The machine was delivered to the client’s facility to be set up and ensure all fine tuning and training was complete before signoff and handover.
KEY SPECIFICATIONS
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A target of 10 seconds to fill each tub
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Measurements ranging from 1.5 – 2.5 kilos
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Variety of products selected through PLC
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Our system used a custom-built program of a fully operator friendly interface.
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We supplied full CE Certified handbooks and training for staff.
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The machine also operates on low voltage - 230v, which was a main specification from the customer due to the isolated position of the line.